• How to Cut Corrapol®-BT Corrugated Bitumen Roof Sheets

    How to Cut Corrapol®-BT Corrugated Bitumen Roof Sheets

    How to Cut Corrapol<sup>®</sup>-BT Corrugated Bitumen Roof Sheets

    Corrapol®-BT Corrugated Roof sheets are designed to be used in a wide range of applications from shed roofs to residential bicycle covered areas to lean-tos and more. Often Corrapol®-BT is required to be cut to size for the project; cutting the sheets correctly is essential to ensure the longevity of the sheets and a neat finish to your project.

    Our Video Team have created the latest How 2 video to show you how to correctly cut Corrapol®-BT sheets to any required size. Being the manufacturers of Corrapol®-BT any of our team can help discuss any queries you have on your more bespoke projects; simply get in touch!

    So, what is the best and easiest way to cut Corrapol®-BT Corrugated sheets? To correctly cut Corrapol®-BT sheets to size simply follow the below steps:

    Tools Required to Cut Corrapol®-BT Corrugated Roof Sheets:
    - Spray Lubricant
    - Hand Saw (Top Tip: Fine Tooth is recommended for smoothest cut)
    - Pencil or Pen
    - Measuring Tape

    How to Cut Corrapol®-BT Corrugated Bitumen Roof Sheets - Steps:

    1. Safety First – Always Wear the Correct PPE Equipment
    2. Always lubricate the saw before use to reduce friction and make the cutting easier!
    3. Measure the length you require (Remember: Include the recommended overhang of approx. 70mm)
    4. Accurately mark a line to cut along – Be sure to use a straight edge tool or material to keep it straight
    5. Begin to cut along the sheet starting off slowly and increasing in speed as you cut across (Top Tip: Tilting your saw vertically ensures an easier and smoother cut)
    6. Repeat this method when trimming off corrugations down the side
    7. Remember to finish off your roof with the Corrapol® Rock N Lock to ensure a long life span and a smart appearance!


    Common Corrapol®-BT questions:

    How many fixings for a Corrapol®-BT sheet?
    This is entirely up to the discretion of the installer as it depends on so many factors such as pitch, location, exposure etc. However, we suggest a minimum of twenty Corrapol® -BT fixings per sheet.

    Is there a recommended purlin or rafter width for Corrapol®-BT Corrugated sheets?
    Yes, this depends on a lot of factors such as pitch and location etc but please view our Corrapol®-BT Installation Guide for more detailed information!

    What is the coverage width of a Corrapol®-BT sheet?
    Each Corrapol®-BT corrugation is approx. 95mm peak to peak so depending on how many overlaps you are doing the sheet coverage is 835mm or 740mm for one or two overlaps per sheet, respectively.

    What is the minimum pitch of Corrapol®-BT?
    The Corrapol®-BT sheets themselves can be installed at any pitch from 0 degrees to vertical. However, due to the fact that the sheets overlap, we recommend a minimum pitch of between 5 degrees and 10 degrees is used to allow the water to run off depending on the location and application it is being used for. Remember the pitch of your roof will affect how much support is required so please see our Corrapol®-BT Installation Guide for more details.

    How long with Corrapol®-BT Corrugated sheets last?
    Corrapol®-BT Sheets have a 10-year Life Expectancy. Corrapol®-BT has been approved by large Distributors and has been well received by tradesmen all over Europe with excellent feedback.

    How much should I overlap Corrapol®-BT Corrugated Sheets?
    Corrapol®-BT Sheets are usually overlapped one or two corrugations depending on the roof pitch. Please read our Corrapol®-BT Installation Guide for specific pitch and overlap guidance.

    How do you cut Awnapol® Premium Bitumen Corrugated sheet?
    Awnapol® Corrugated Sheet is simply a thicker version of Corrapol®-BT and should be cut exactly the same way as in the How 2 Video, however, if you do have any additional questions our team will be more than happy to discuss your enquiry!


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